From development to integration within the aircraft, inclusive supplier management and project management – you will have but one point of contact delivering your ‘turnkey’ engineering solution.

• Cost estimation on the aircraft (initial survey)
• Preparation of specifications
• Feasibility studies, installation and assembly studies, damage tolerance analysis
• Industrial design and scope of work definition
• Calculation and design of cabin components and systems
• System integration
• Programme, project and supplier management
• Change management and claim management
• Qualification / certification
• Non conformity management
• Layover support during conversion

• Preparation of specification documents
• Expansion and installation drawings
• Modification drawings
• Parts lists
• Design instructions
• Implementation instructions
• Adaptation of the weight and balance manual
• Documentation for operator and maintenance requirements
• Creation of verification documents to prove compliance with MoC 0 – Moc 9
• Supplier management
• Preparation of test plans and reports

Consultancy and coordination in the definition of the certification documents and in the preparation of the jointly defined certification documents.

This service requires close coordination with the customer in order to harmonise the input data, use the customer’s standard documents and support the approval process, for example:

• FMEA – Failure Mode Effect Analysis
• FMES – Failure Mode Effect Summary
• IHA – Intrinsic Hazards Analysis
• MDF – Material Declaration Form (Reach)
• MME – Maintenance and Maintainability Evaluation
• RA – Reliability Analysis
• SCM – Specification Compliance Matrix
• SDD – System Description Document

The scope and required content of the documents depends on the authorisation and approval procedure of the customer and the responsible authority.

We provide consulting and support during implementation, both operationally and on the documentation side. This includes FAI health checks, the optimisation of processes, starting with test planning activities in development and production through to quality assurance tasks.

Our service is based on APQP logic and EN 9102.

• Conception of test planning and documentation
• Realisation of first article inspections on aviation-specific components and preparation of the necessary documentation
• Execution of technical tests such as dimensional measurement paths, functional material and installation tests
• Initiating specific tests, e.g. strength tests, metallography tests, chemical tests
• Checking and verifying the verification documentation
• Release or blocking of products if required by the FAI report (blocked stock management)
• Management: controlling, tracking, reporting, analysing, derivation and optimisation of activities
• Consulting and optimisation of internal processes

• Creation of more than 1,200 FAI / FAI-R for primary and secondary structural components
• Establishment of an FAI fire brigade on site at the customer’s premises, including management, team building, process definition, development of toolsets, etc.
• Process definition and optimisation of FAI activities with the objective of effort reduction, process stabilisation and quality improvement